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igus® B.V.

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Sterrenbergweg 9

3769 BS Soesterberg

+31 346 353932
+31 346 353849

Energy supply solutions and chainflex® cables for bridge cranes

Safe cable guidance is one of the most important challenges in modern crane technology. As demands on travel distances, speeds, accelerations and precision are steadily increasing, the energy supply system and the cables must be able to withstand ever increasing loads. Installation, operation and maintenance should require a minimum of time and anticipated downtimes. "Off-the-peg solutions" for indoor cranes and bridge cranes are rarely an option. Particularly in the international market, with its different conditions and standards, crane manufacturers and end users require multifunctional machines and variable components that can be easily adapted to the respective situation. All these requirements are met by igus with its versatile and extremely durable energy supply systems.


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Durable products for indoor cranes

e-spool cable guidance  
e-spool - Alternative to the cable drum

  • Prevents tensile strain on the cables
  • Energy supply in all directions with an e-chain
  • Space - saving design
  • Guide various diameters and media

Series 2600 energy supply for bridge cranes  
E2/000 energy supply

  • Easy opening and insertion of cables
  • Quick assembly
  • Robust and long-lasting
  • Always secure seating of the separators

E2000 energy supply with rollers  
Rolling energy supply

  • Rolling instead of gliding 
  • Especially suitable for long travels.
  • Suitable for high travel speeds
  • Available as ready-to-fit, harnessed system

Liftband for vertical energy supply  
Liftband

  • Lightweight and space-saving cable guidance
  • Speeds up to 1m/s
  • Acceleration up to 2 m/s2
  • Max. extension length 13m

isense energy chain control system  
isense energy chain control system

  • e-chains and cables sense their need for maintenance
  • The plant's status can be called up online
  • Maintenance messages straight to your smart phone
  • Automatic ordering of spare parts an option

chainflex cables  
chainflex cables

  • Developed for maximum load
  • Torsion-resistant cables
  • Suitable for very tight bend radii
  • 36 month chainflex guarantee

guidefast guide trough  
guidefast guide rails

  • Reliable guidance of energy supply
  • Short installation times
  • Long-term test passed to withstand vibration and strength
  • Makes welding of panels obsolete

guidefast control - cable guidance for control pendants  
guidefast control

  • Easy cable guidance for control pendants
  • No tangling of cables
  • Connector individually adaptable to pendant switch
  • Short installation times

Guide trough for energy chains and cables  
Guide trough

  • Easy, flexible assembly
  • Glide strip protects from wear
  • Suitable for long travels
  • Light weight

Easy and quick to install

guidefast assembly The guidefast guide trough is ideal for moving motor cables on the crane. In the trough, an energy chain with the cables travels from A to B, thus ensuring a long service life, even with continuous load and the smallest bend radii.The guidefast can be installed on the crane in four simple steps:

  • Attach bracket
  • Connect the guide trough and screw on
  • Insert energy chain with cable and fasten
  • Connect trough joints with the help of clips

 

The guidefast control assembly The guidefast control cable guidance for crane control pendants is installed in a flash. The cables of the control pendant are guided in an energy chain, which maximises their life and minimises cable tangling.The guidefast control can be mounted on the crane in five simple steps:

  • Attach bracket
  • Connect guidefast guide troughs and screw on
  • Insert energy chain with cable and fasten
  • Insert guide carriage and connect with energy chain
  • Attach end stopper

 

Tested for real-world applications in the industry's largest test laboratory

Take a peek into the chainflex and e-chains test laboratoryHave a look at our test laboratory for chainflex cables and e-chains, where tests are run for 10 billion cycles every year.

 

Long travels in field testIn the case of long travels, e-chains are subjected to field testing with the help of sensors.

 

igus products being used successfully in indoor cranes

Process crane with igus rolling energy supply

In their hot rolling mill, Thyssen Krupp uses a slab transport crane from BANG Kransysteme GmbH & Co. KG, which is equipped with rolling energy supply systems from igus. The use with constant movement, small installation space, high temperatures and high dirt is no problem for the energy supply systems from igus. Temperatures around 70°C are reached even under the roof. No problem for the chainflex cables used. They are all equipped with a TPE jacket that can withstand high temperatures.

Rolling energy supply in bridge crane

Harnessed energy supply systems for customer-specific indoor cranes

In many indoor cranes, the energy supply is implemented by means of loosely suspended festoonings that travel with the crane. By using igus energy chains, the required installation space can be reduced many times over, for example, to an installation space of 300 x 500 mm. By safely guiding the chain in a trough, the risk of failure of the entire system is also minimised.

Extremely space-saving energy supply

The e-spool energy guide is a modular system. In this application, it could therefore be adapted individually to the requirements. Advantages for the user in this case were that the e-spool energy supply is very space-saving, since the energy supply systems are right on the crane.

e-spool in bridge crane

Safe cable guidance in waste incineration plant

In this waste incineration plant, the cables on the bridge crane are guided by igus' long-lasting e-chains. Since the e-chains are very tough, they are not easily intimidated by the harsh and dirty environmental conditions.

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